321 Studios FH110D60E Owner's Manual Page 1

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FH085D36E FH110D48E FH110D60E
FLF085D36E FLF110D48E FLF110D60E
FLR085D36E FLR110D48E FLR110D60E
FLR140D60E FC085D36E
WARNING
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE
INSTALLATION.
THIS INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND
THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR
THE INSTALLATION LOCATION.
IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND
ALL OF THESE REQUIREMENTS.
FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY
DAMAGE, BODILY INJURY OR DEATH.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
IMPORTANT NOTICE
THIS FURNACE IS NOT INTENDED FOR USE AS A CONSTRUCTION
HEATER. USE OF THIS FURNACE DURING CONSTRUCTION AND FINISHING
PHASES OF A STRUCTURE IS CONSIDERED AS "OPERATION IN A
CORROSIVE ATMOSPHERE" AND "UNUSUAL, NEGLIGENT OR IMPROPER
USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE BARD
MANUFACTURING COMPANY LIMITED WARRANTY.
OIL FURNACE
INSTALLATION INSTRUCTIONS
MODELS
Manual: 2100-422B
Supersedes: 2100-422A
File: VOL. I, TAB 3
Date: 09-23-03
Bard Manufacturing Company
Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
Copyright 2003
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Summary of Contents

Page 1 - WARNING

FH085D36E FH110D48E FH110D60EFLF085D36E FLF110D48E FLF110D60EFLR085D36E FLR110D48E FLR110D60EFLR140D60E FC085D36E WARNINGREAD ALL INST

Page 2 - CONTENTS

Manual 2100-422Page 8Power Wires: Black (HOT)White (NEUTRAL)Green (GROUND)Control panel(junction boxin FH units)Left sideoil line entranceLef

Page 3 - THESE PUBLISHERS:

Manual 2100-422Page 9FIGURE 5TYPICAL FLUE INSTALLATION REQUIREMENTSFRONT FLUE LOWBOY MODEL SHOWN(REPRESENTS ALL MODELS)1/4 inch per 1 foot ri

Page 4 - LOCATING THE FURNACE

Manual 2100-422Page 10OIL LINE PIPINGFirst determine whether the pipe system is to be a singleline system or a two line system. All connecti

Page 5 - SPECIFICATION SHEET

Manual 2100-422Page 11The following is a detailed explanation of each controlincluded in the Becket AFG Oil Burner, how eachoperates, how to

Page 6 - FH085 AND FH110

Manual 2100-422Page 12BECKETT R7184B PRIMARYOPERATIONAL GUIDEPre-Purge Delay – 15 seconds on delayLED Codes – Flashing 1/2 second on / 1/2

Page 7 - SPECIFICATION

Manual 2100-422Page 13FIGURE 7ELECTRONIC BLOWER CONTROLTRANSFORMER 24VSECONDARY CONNECTIONSTHERMOSTATCONNECTIONSOIL PRIMARY T-TCONNECTIONSLIN

Page 8 - IMPORTANT

Manual 2100-422Page 14BURNER SETUP AND ADJUSTMENTPROCEDURESAll oil burner installations should be performed by aqualified installer in accord

Page 9

Manual 2100-422Page 15It should be located as close as possible to theoil burner. Care should be taken to prevent airleakage in the oil suct

Page 10 - (FLF UNIT SHOWN)

Manual 2100-422Page 164. FINAL CHECKSM. Measure Stack Temperature Operating theunit at an excessive firing rate will generatemore heat than

Page 11 - INSTALLER NOTE:

Manual 2100-422Page 17FIGURE 8TYPICAL SMOKE – CO2 CHART WITH ADJUSTMENT RANGEToleranceto "knee"Normaladjustmentrange0246881012146&q

Page 12 - BECKETT AFG OIL BURNER

CONTENTSGetting Other Information and Publications ... 1Installation and Operating InstructionsEquipment Selection...

Page 13 - WARNING

Manual 2100-422Page 18FIGURE 9PRESSURE GAUGE CONNECTION TO BLEED PORTMIS-1660Pressure GaugeRemove BleedPort to attachpressure guage.

Page 14 - BECKETT R7184B PRIMARY

Manual 2100-422Page 19TABLE 5CORRELATION OF PERCENT OF CO2, O2AND RESERVE AIRnobraCedixoiDnegyxOriAevreseR).xorppA(4.510.515.410.06.02.10.00

Page 15 - ELECTRONIC BLOWER CONTROL

Manual 2100-422Page 20SPACING OF ELECTRODESThe electrodes should be spaced 5/32” apart. Theyshould extend 1/16” beyond the end and 5/16” abo

Page 16 - IMPORTANT

Manual 2100-422Page 21FIGURE 11COMBINATION AIR BOOT ASSEMBLYBURNERASSEMBLYREMOVE PUMP TO ASSEMBLE INNER AIR BOOTUSE THIS KNOCKOUTFOR OIL LINE

Page 17 - Page 15

Manual 2100-422Page 22APPLIANCES LOCATED IN CONFINEDSPACESIn unconfined spaces in buildings, infiltration may beadequate to provide air for c

Page 18 - PROCEDURE

Manual 2100-422Page 23ALL VENTILATION AIR FROM OUTDOORSA. The confined space shall be provided with twopermanent openings, one in or near the

Page 19 - Technician's

Manual 2100-422Page 24FIGURE 14APPLIANCES LOCATED IN CONFINED SPACESALL AIR FROM OUTDOORS THROUGH VENTILATED ATTICMIS-1338NOTE: The inlet an

Page 20 - Port to attach

Manual 2100-422Page 25LOUVERS AND GRILLESIn calculating free area for ventilation and combustionair requirements, consideration shall be give

Page 21 - Page 19

Manual 2100-422Page 26TABLE 10TEMPERATURE RISE RANGES, LIMIT CONTROL SETTINGS,AND HEATING BLOWER SPEEDSj 70 degree hollow cone spray pattern

Page 22 - COMBUSTION AIR REQUIREMENTS

Manual 2100-422Page 27AIR FILTERSOnly Lo-Boy models are shipped with air filters. Filterkits are available from your local distributor for U

Page 23 - ASSEMBLY

Manual 2100-422Page 1GETTING OTHER INFORMATION and PUBLICATIONSThese publications can help you install the furnace. Youcan usually find these

Page 24 - Page 22

Manual 2100-422Page 28LO-BOY MODELS – FILTER LOCATIONSLo-boy models have the filter installed in the return air cabinet section of the furn

Page 25 - Page 23

Manual 2100-422Page 29MAINTENANCELUBRICATIONNo lubrication is required for either the burner or theblower motor. Both are permanently lubric

Page 26 - MIS-1339

Manual 2100-422Page 30COMBINATION COMBUSTIONCHAMBER/BURNER MOUNTINGSYSTEMThe furnace has been designed with a combustionchamber mounting syst

Page 27 - THERMOSTAT

Manual 2100-422Page 31TO REMOVE BURNER ONLYDisconnect fuel line, power cord and wires from T, Ton primary control. Loosen (3) 1/4 inch bolts

Page 28 - AND HEATING BLOWER SPEEDS

Manual 2100-422Page 32PUMP SQUEALS OR CHATTERSThis may be caused by air in pipes. Check all joints inthe oil supply pipe for leaks. Check s

Page 29 - AIR FILTERS

Manual 2100-422Page 33BLOWER SYSTEM RESISTANCE CHARTSCHART 1FH085D36E DATAdeepSrewolBcitatSrewolBwoL01.51.32.03.muideM61.42.43.34.hgiH02.03.

Page 30 - REPLACEMENT

Manual 2100-422Page 34CHART 7FLR140D60E DATAdeepSrewolBcitatSrewolBwoL50.41.71.42.woLmuideM80.71.22.03.hgiHmuideM11.02.72.53.hgiH02.03.04.05

Page 31 - CAUTION

Manual 2100-422Page 35FH SERIESWIRING DIAGRAMWHITEREDORANGEBLUEBLACK12345BLOWER ASSEMBLYGROUNDNEUTRALHOT21123456789BURNER ASS'YTTOIL VAL

Page 32 - WARNING

Manual 2100-422Page 36FLF/R SERIESWIRING DIAGRAMRETURN AREABLOWER CAPACITORBROWNBROWNBLOWER ASSEMBLY54321BLACKBLUEORANGEREDWHITEBLACKTRANSFOR

Page 33 - INSTRUCTIONS

Manual 2100-422Page 37FC SERIESWIRING DIAGRAMRETURN AREABLOWER CAPACITOR (5/370)BROWNBROWNBLOWER ASSEMBLY (1/3 HP)54321BLACKBLUEREDWHITE2VALV

Page 34 - CAUTION

Manual 2100-422Page 2INSTALLATION and OPERATING INSTRUCTIONSEQUIPMENT SELECTIONAn accurate heating load calculation must be conductedusing Am

Page 35

Manual 2100-422Page 3FIGURE 1FLF/R MODELS DIMENSIONSCAHOIL ENTRANCEOPTIONALOIL ENTRANCEOPTIONALLOW VOLTAGEENTRANCEOPTIONALHIGH VOLTAGEENTRAN

Page 36 - FC085D36E DATA

Manual 2100-422Page 4FIGURE 2FH MODELS DIMENSIONS 53" (FH085)59" (FH110)23"VESTIBULEDOORFRONT VIEW30 1/2"21 7/8"19

Page 37 - 4047-118 B

Manual 2100-422Page 5FIGURE 3FC085 MODEL DIMENSIONS54 1/4"23"FLUEKNOCKOUTOPTIONALHIGH VOLTAGEENTRANCEOPTIONALLOW VOLTAGEENTRANCEFR

Page 38 - 4047-119 C

Manual 2100-422Page 6 IMPORTANTWhen a furnace is installed so that supplyducts carry air circulated by the furnace toareas outside the space

Page 39 - 4047-120 B

Manual 2100-422Page 7WIRINGFACTORY WIRINGAll units are fully factory wired. Multispeed blowersare factory wired on high speed for cooling/ma

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